EPM Equipment Predictive Maintenance Solution
iEAM Intelligent Asset Management System
The safety control of the equipment is the basic support of the smart factory. The RONDS EPM is known to ensure the safe and stable operation of the equipment in the intelligent factory.
Perceptual layer：Solve equipment connectivity, data source issues
Analysis layer：Solve data governance, data storage, data operations, is a platform for algorithm and model precipitation
Application layer：Intelligent service application for practical problems of various enterprises
Help enterprises build predictive maintenance platforms, and set up equipment diagnostic analysis team to provide software, hardware, diagnostic capabilities, care standards and algorithm services.
Provide low-cost, high-volume mobileequipment in the form of services
Professional care, to achieve universalmoving equipment such as pump
Fan intelligent alarm, intelligentdiagnosis
The platform has accumulated a large number of multi-element data, combined with the professional models of the industry'stop experts and deep learning and other mathematical models, into intelligent algorithms and intelligent services.
Care equipment type：Dynamic static meter
Care failure type：Power frequency faults and mechanical faults of mobile equipment, and these faults account for more than 90% of equipment fault types
Foundation for the realization of care：Real and valid data related to equipment operation, such as vibration, temperature and process quantity data, according to standards
Device degradation trend
Statistical operation gives data recommendations
Conclusions and recommendations for nursing diagnosis
Through the RONDS EPM system, a comprehensive“five in one” equipment comprehensive intelligent service system is formed toensure the complete safety and control of key equipment of customers.
All devices that have an impact on safetyare monitored, and the real-time status of the device is monitored to avoidpotential safety hazards.
Reduce unplanned downtime Improve equipmentoverall efficiency (OEE) Ensure long-term continuous production.
Reduce equipment maintenance frequency toprevent accidental overtime and repairs to ensure the management efficiency ofequipment management personnel.
Core data mining and analysis based ondevice operation status, supporting intelligent device management and improvingequipment operation efficiency.
Planned maintenance time
Save 20%~50%
Equipment running time
10% to 20% increase
Total equipment maintenance cost
Save 5%~10%
iEAM manages the entire life cycle of the equipment, records the basic information of the equipment, manages spare parts,operation records, lubrication records, fault information, maintenance records,etc., and correlates cost information to establish equipment files. The equipment manager can fully grasp Changes in the life cycle of the equipment provide a scientific basis for determining the state of the equipment.
Fully establish four major standards
Through the establishment of inspection standards, maintenance technical standards, lubrication standards and maintenance operation standards, solve the problem of equipment management, and comprehensively improve the equipment management level of enterprises.
Device basic data management normalization
Establish comprehensive equipment account information, and implement information management on equipment drawings,installation and commissioning data, technical data, inspection history,maintenance and spare parts replacement history, fault data, and component life.
"Streaming" triggers "workflow"
Collect and manage online data and point inspection data, and use a variety of state analysis tools and intelligent auxiliary diagnosis functions to accurately determine the status of equipment,realize integrated work order management based on equipment status, and comprehensively improve the overall planning and management of equipment,personnel and spare parts. effectiveness.
Custom data report
Powerful custom data reporting capabilities allow users to design personalized reporting solutions to meet different usage needs.
